If you have a wide variety of materials that need to be welded, then a TIG welder is your best option. From brass and copper to aluminum or steel to even exotics like magnesium, this welder has the capability of creating a clean, consistent bead for you. The best TIG welder reviews are going to help you find the equipment that you’ll need to perform at your best with this particular discipline.
Here Are the Best TIG Welders in One Chart
TIG welders come with a wide variety of options. Some are better suited for hobby work, while others have the power to take on an industrial project with ease. These are the top-rated welders in this category that are worth your attention.
|AHP 2017 AlphaTIG Welder|| 4.7 ||200|| $$$$ |
|Everlast PowerArc TIG Welder|| 4.3 ||140|| $$ |
|Blue Demon TIG Welder|| 4.1 ||90|| $ |
|Everlast PowerTIG Welder|| 4.8 ||250|| $$$$$+ |
|Hobart 500551 EZ TIG Welder|| 4.3 ||165|| $$$$$+ |
|Everlast PowerArc TIG Dual Voltage Welder|| 4.6 ||160|| $$ |
|Lotos TIG Welder with Pedal Inverter|| 4.0 ||200|| $$$ |
|Everlast PowerArc 200ST Dual Voltage|| 4.7 ||200|| $$ |
|Miller Electric Maxstar TIG Welder|| 4.8 ||150|| $$$$$+ |
|Everlast 2017 PowerTIG Dual Voltage Pulse Welder|| 4.8 ||250|| $$$$$+ |
Considerations to Look at Before Purchasing a TIG Welder
TIG welders will give your work a lot of versatility. Sometimes, however, you can purchase a welder that is too flexible for your project, limiting what you can actually do with the equipment. Before getting started with TIG welding, you should be familiar with MIG welding processes so you know what the best welder for your project will be.
If you’re not sure if TIG welding is right for you, then here are some questions that are worth asking as you go through the best TIG welder reviews.
- What quality is needed? The bead appearance may require the root pass to be a good bond, especially if the work is going to be highly visible. If that’s the case, then a TIG welder is your best option.
- What is the metal thickness? Thin materials require the low-amp welding of a TIG welder. If your metals are 0.5 inches or greater in thickness, then TIG welding shouldn’t even be a consideration.
- What type of power source is needed? If you’re welding aluminum, then AC power is a better solution. If you’re welding stainless steel, then a DC power source is a better solution. If you’re not sure, then a TIG welder that can provide both currents is going to be a better investment than a current-specific model.
The bottom line is this: a TIG welder provides you with an extremely precise process that will help you create a consistent weld with little splatter. It is perfect for projects that have a high need for positive optics. If you have thicker metals, it isn’t the right welder for you. If you have thinner metals that require precise heat control, however, then this is the type of welder that you’re going to want to purchase.
How to Choose the Best TIG Welder
There are several factors worth looking at to make sure you’re purchasing the right TIG welder to meet your needs. Your journey begins with the amperage range that the welder is able to provide. TIG welding is all about flexibility, so your new welder should be able to weld within a range that is below 10 amps, but above 200 amps, so it can work with the widest variety of materials.
If you have a TIG welder that does not reach 200 amps, then it will struggle to weld certain metals, such as steel or aluminum.
You’ll also want to look at these key features as you shop around for your brand new welder.
- Low-Amp Welding Consistency. It’s one thing for a welder to say it can weld below 10 amps. It’s another thing to provide a stable arc while welding at lower amp levels.
- AC/DC Welding. Sometimes you need to clean away the oxides of your metal. At other times, you’ll need to weld metals that have already been deoxidized. Unless you have one specific project that you weld consistently, choosing this feature will help you get the most out of your welder. Make sure each current is balanced as well.
- You must have the ability to control the heat in the metal as you are welding. One popular feature that is being added to all levels of TIG welders is a pulsing trigger or command. Pulsing allows you to adjust the application of a filler metal into your puddle so you can produce a clean weld.
- Torch Changes. Different projects can require different torches. Instead of having a permanently wired torch, look for interchangeable options to increase the flexibility of your new TIG welder.
Some welders tend to look at a TIG welder and say, “It’s a complex and complicated process. Having the welder be complex and complicated to use seems logical.” Except that is not logical. Even though TIG welding requires a certain bit of skill, it should be easy to use. Look for a foot-pedal amp control feature to simplify your processes, especially if you work with aluminum.
When you first weld aluminum, the metal is cold and needs more current. As you work and it warms up, you’ll need less current. Having simple controls that allow you to tailor the amps being produced by the welder will make your welding project be faster and cleaner.
Design options are something to look at as well. Many welders have a fan that either runs continuously or will trigger on or off based on the readings a thermostat provides. If your fan is running constantly, then you can actually shorten the life of your welder. Continual air movement offers the possibility of more dust and debris getting into your equipment.
Pricing Options for the Best TIG Welders
TIG welders are considered to be a specialized piece of equipment, so the prices of these welders tend to be higher than other welding options. Most entry-level TIG welders are in the $200-$300 range and are good for home DIY projects. If you want a welder that has more than just the basic features, you’re going to pay around $450 for a good welder with a reasonable warranty and operational guarantee.
Industrial welders in this category can easily exceed $1,000. Professional TIG welders can sometimes exceed $2,000 for a full-range of features.
Real Life Reviews of the Best TIG Welders
Although this does offer a stick-welding feature, it’s true strength is in its ability to provide a solid TIG welding experience. Don’t buy this welder if you’re looking for a high-quality stick weld. It can get the job done, but there are better stick welders out there. As a TIG machine, this is an excellent option. The lift start on this TIG welder does work pretty well, but you’ll also want to use a foot pedal with the machine. It won’t provide a high-frequency start for you, but that’s a feature you won’t miss much when you see the quality and consistency of the TIG welds you’re able to produce with this equipment.
This is a dual-frequency welder, operating at either 50 Hz or 60 Hz. No switch is necessary because everything happens internally with the welder. All you need to do is provide the input voltage. The Lotos TIG200 works with 110V or 220V AC outlets. It is ETL approved and ISO-9001 certified. The welding capacity of this welder was a little disappointing. Although it is rated up to 200 amps, it only does a good job on ¼-inch metals. You can go a little thicker if you pre-heat the joint a little bit, but even then, the quality on thicker metals is a bit hit or miss.
To get started, just plug this welder into your 230 VAC, connect your shielding gas, and then select your materials. That’s really all it takes to get started when you want to weld. It is an AC/DC welder that allows you to work on 22-gauge materials to items that are 3/16-inch with relative ease. This welder is also very lightweight with its inverter-based design, allowing you to have a portable TIG welder that is actually useful. Two carrying handles are included on the frame of the welder to make it safer and easier to carry it from location to location.
This welder is rated to work with 10,000-watt generators. We didn’t test this function, but had no problem with is hooked into our local power 240-volt outlet. It comes setup for a single phase, with wiring available for 3-phase. The duty cycle for this TIG welder is excellent. It’s an inverter-type welder with a 60% duty cycle at 250 amps. Although you can get a kick-out on a long and continuous weld from time to time, for the most part, you’ll be able to work until your job is finished with this welder without much downtime at all.
The duty cycle on this welder is 60% at 150 amps or 100% at 116 amps. We ran the 116-amp setting for the full 10 minutes and didn’t have the unit kick off once. Everything you need to get started comes with this welder, though the flow meter isn’t necessarily the best one we’ve ever seen. It’s functional, but could use an upgrade. We found that the stick welding duty cycles are about the same as the TIG welding duty cycles. It performs the stick welding function quite well, especially if you have some overhead work that needs to be done.
This 140-amp welder gives you DINSE 25mm style connectors so that you have an easy connection. There’s a lift-start DC TIG setting for steel and stainless welding. The gas valve is built into the torch handle so you have easy controls. It’ a dual voltage welder, though at the standard household outlet power, you’ll only receive about 85 amps instead of the full 140. It also works quite well as a stick welder if you need to weld in unusual or sticky situations. We felt like this welder would be a great value purchase.
This TIG option welder offers an inverter-based system so that you have an improved power output, despite having one of the smaller transformers in this category. The end result is one of the lightest welders that perform a good TIG weld on a consistent basis. At 90 amps, it is more of a welder for smaller jobs, but it does an excellent job on all materials, including cast iron and hard surfacing. Since it weighs just 12 pounds, you can haul this welder all over the place, especially if you have a generator, to get your work done.
This HF TIG and Stick lGBT welder offers a dual voltage experience that can help you tackle some of the toughest jobs around the house or shop. It features a hot start with a duty cycle of 35% at 160 amps when operating at full power. Although it doesn’t weld aluminum very well, you’ll be able to weld most steel, cast iron, and hard surface applications. If you’re looking for portable power that handles the smaller E6011 rods well, then this is the welder you’re going to want today.
With E6010 welding capabilities, you’ll receive a 200-amp DC welding experience with this TIG welder. It’s a dual voltage unit that also offers Infineon modules, so you receive the inverter tech you need for certain projects. Large enough to handle work at a shipyard or construction site, there is plenty of power for hobbyists and DIY specialists with this welder too. Duty cycle is 30% at the full 200 amps or 60% at the other settings. You’ll get the stinger and ground clamp in the box.
If you need an AC/DC TIG welder, then this is the model that you’ll want. The best in this category, it is digitally and micro-controlled, giving you a 60% duty cycle at the full 250 amps. You receive all of the AC waveforms that you need, plus variable DC pulse frequencies between .1-500 Hz, so you can tackle any project. It offers a hot start where you set the power level and has an adjustable arc force control stick. It will take your welding to the next level.
The best TIG welder reviews will help you find the unit with the right power levels and features your next project requires. Make the investment today and you’ll discover why TIG welding is such a coveted skill to have.